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CURRENT BLOG POSTS


Repair of a FANUC A06B-6079-H206 Servo Amplifier Module with Permanent Alarm 9

Initial situation and fault description. The FANUC A06B-6079-H206 Servo Amplifier Module was delivered to us with a clear and critical fault condition. Immediately after power-up, the 7-segment display showed a permanent alarm “9”. The alarm co...



Repair of a Mitsubishi Spindle Drive Unit MDS-D-SP-40 after liquid ingress

Initial situation and failure description. The Mitsubishi Spindle Drive Unit MDS-D-SP-40 was sent to us with no function. According to the customer, the machine suddenly shut down during an active machining process. There was no long-term warning, ...



Repair of a HAAS Servo Amplifier 4015P-B / 32-4015P-B

The 4015P-B or 32-4015P-B HAAS Servo Amplifier arrived with the clear fault description “no function”. In practice, this usually means an immediate production stop for the operator: the axis cannot be enabled, the machine remains in alarm state, o...



Repair and General Overhaul of Yaskawa AC Servo Motors SGMAH-04AAA21 and SGMAH-04AAA61D-OY

Initial Situation and Background. The two Yaskawa AC servo motors SGMAH-04AAA21 and SGMAH-04AAA61D-OY equipped with the TRD-FWAG13 encoder were deliberately ordered from us as fully overhauled exchange motors by a machine manufacturer. Not because ...



Repair of a Mitsubishi MDS-C1-V2-0303 Servo Drive Unit with consequential damage caused by a mechanically overloaded Mitsubishi HA33NC-TS AC Servo Motor

Initial situation and fault symptoms. The Mitsubishi MDS-C1-V2-0303 Servo Drive Unit was sent to us together with a Mitsubishi HA33NC-TS AC Servo Motor. The customer was unsure whether the fault originated from the drive or from the motor and there...



Repair of a Mitsubishi MDS-C1-V2-1005 Servo Drive Unit with intermittent Alarm Al. 32

Initial situation and fault description. The Mitsubishi MDS-C1-V2-1005 Servo Drive Unit was sent to us with a fault that was initially difficult to pinpoint. According to the customer, the alarm Al. 32 (Power Module Overcurrent) appeared only very ...



Repair of a Mitsubishi MDS-DH-V2-4020 AC Servo Drive Unit

Workshop report from the technician’s perspective. Initial situation and fault description. The Mitsubishi MDS-DH-V2-4020 was delivered to our workshop with a clear and critical symptom: the display remained completely dark. No initialization,...



Yaskawa SGDB-20AM AC Servopack. When repair is technically possible but no longer economically reasonable

The Yaskawa SGDB-20AM AC Servopack arrived with a very clear fault description. According to the customer, the unit showed alarm “C” directly on the display immediately after power-on. This behavior occurred reproducibly, regardless of whether the...



Repair of an Omron R7M-A20030-BS1-D AC Servo Motor the systematic encoder overhaul in four identical failure cases

Initial situation and fault description. A machine manufacturer sent us four identical Omron R7M-A20030-BS1-D AC servo motors for overhaul at the same time. According to the initial description, all motors showed the same behavior: they were no lon...



Repair of a Yaskawa AC Servo Motor SGMGV-30ADA61 with Encoder Fault

Initial Condition on Arrival. The Yaskawa AC Servo Motor SGMGV-30ADA61 was sent to us with a clearly reproducible encoder fault. According to the customer, the error already occurred when the machine was powered on. The axis could no longer be refe...