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CURRENT BLOG POSTS


Yaskawa SERVOPACK SGD7S-R90A20A with Alarm A.EC8 and a permanent gate drive fault after initially sporadic occurrence

Initial situation and fault pattern. In this case, the unit involved was a Yaskawa SERVOPACK SGD7S-R90A20A. The device came to us with alarm A.EC8. According to the customer, the fault could still be acknowledged at first. The drive then ran again,...



Repair of a Yaskawa SGDV-3R5D11A020000 AC SERVOPACK After Complete Failure with No Function

The failure of a servo amplifier in industrial production often occurs without any prior warning. While some systems initially exhibit sporadic faults or communication errors, other cases result in a complete loss of functionality. This was exactly th...



Mitsubishi MDS-CH-V2-3535 Servo Drive Unit with Alarm 32 Overcurrent Fault Successfully Eliminated After Thermal Damage

Unexpected production downtime often results in high costs, delayed deliveries and significant interruptions in manufacturing. This was exactly the situation one of our industrial customers faced when their CNC machine repeatedly stopped during operat...



Okuma MIV0102-1-B1 Servo Drive Unit Repair After Sporadic AL.03 Alarm

An Okuma MIV0102-1-B1 Servo Drive Unit was sent to our workshop with an unstable fault condition. During the initial inspection it became clear that alarm AL.03 appeared only sporadically. On the customer machine this resulted in irregular axis shutdo...



CNC Failure Caused by Sporadic Alarm 10 on the Okuma VACIV-D6 Spindle Drive

An Okuma VACIV-D6 spindle drive arrived at our workshop with a fault that was difficult to isolate: Alarm 10 appeared occasionally during machine operation. After restarting, the CNC machine could sometimes be operated again, but the fault returned wi...



Mitsubishi AC Servo Motor HF104S-A48 with OSA18-100 Encoder. Coolant Contamination Led to Insulation Failure and Sporadic Encoder Errors

Industrial Service Case. An industrial customer contacted our repair workshop after a CNC machine repeatedly reported sporadic axis faults. The machine was equipped with a Mitsubishi AC Servo Motor HF104S-A48 operating together with a Mitsubishi MD...



Mitsubishi MDS-D2-CV-110 Power Supply Unit. Intermittent Voltage Drop Triggered S04 “Power Supply: Instant Power Interrupt”

An Unexpected Machine Shutdown During Spindle Operation An industrial customer contacted our repair facility after a recurring and difficult-to-diagnose fault appeared on a CNC machine. The machine powered up normally and initially operated without...



Power-One SPM3D2K Power Supply. When the 24 V Output Collapses Under Load

A Small Power Supply with a Major ImpactA machine shutdown is not always caused by a servo drive or frequency inverter. In many cases, what appears to be a simple component can bring an entire production process to a standstill. That was exactly the c...



Repair of a Fanuc A06B-6154-H011#H590 αiSP 11HV Spindle Amplifier: Production Downtime Caused by Alarm 03 in the Power Section

Unexpected Spindle Failure in Production. A few weeks ago, we received a Fanuc A06B-6154-H011#H590 αiSP 11HV Spindle Drive Unit for inspection. The customer reported a complete machine stoppage because the spindle control was no longer operational...



Repair of a Yaskawa SGMPH-08AAA-SE41 AC Servo Motor after Encoder Failure Caused by Coolant Ingress in a Star CNC Machine

A few weeks ago, we received a Yaskawa SGMPH-08AAA-SE41 AC Servo Motor from a Star Swiss-type lathe for inspection and repair. The motor was operating together with a Yaskawa SGDK-101010AEA-VY24 Servopack in a machine equipped with Siemens and Yaskawa...