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CURRENT BLOG POSTS


Mitsubishi MDS-DH2-V2-8080 servo drive with no response, frozen LED display, and excessively loud fan operation

Initial situation and fault symptom. A Mitsubishi Servo Drive Unit MDS-DH2-V2-8080 from a CNC drive environment was delivered. During the functional test, the unit showed no expected response. The front LED display appeared frozen, without a plausi...



Preventive overhaul of a Yaskawa AC servo motor SGMM-B5SF13 with encoder UTOPI-20ANS due to unstable running behavior

Initial situation and fault symptoms The examined servo motor is a Yaskawa AC servo motor from the SGMM series with the model designation SGMM-B5SF13. A position feedback device type UTOPI-20ANS encoder is installed in this motor. The motor operate...



Repair of a Sanmei QT-002AXE-ST Servo Drive with Thermal Power Stage Failure

Initial situation and fault symptoms. The servo drive Sanmei QT-002AXE-ST was received in the workshop from a CNC Swiss-type lathe machine. These drives are frequently used in Star machines and control feed axes or auxiliary functions. The opera...



Repair of a Mitsubishi Spindle Drive Unit MDS-B-SPJ2-55 with thermal overload caused by failed cooling

Initial Situation and Fault Description. In a machine tool the spindle suddenly stopped during machining. The spindle drive shut down without prior warning. After a short waiting period the machine could be restarted, but after a few minutes of mac...



Okuma MIV06DB-1-B5: Error number 13 inverter bridge, power stage refurbished and preventive overhaul

Initial situation and fault picture. The Okuma Driver Unit MIV06DB-1-B5 (Okuma part number 1006-2265) came from a CNC system with error number 13, which was permanently active. The fault could neither be cleared by reset nor by switching on again. ...



Preventive overhaul of a Yaskawa AC servo motor SGMPH-08A1A4S after alarm A.84 and coolant ingress

Initial situation and fault symptoms In a machine tool, a servo alarm A.84 occurred repeatedly. The affected component was an AC servo motor of type Yaskawa SGMPH-08A1A4S with an incremental encoder UTSAH-B16DC-E. The error initially appeared sp...



Yaskawa AC Servo Motor SGMGH-03A5A-SE16 with Encoder Failure due to Oil Contamination Repair and Functional Test

Initial situation and fault description The submitted servo motor Yaskawa SGMGH-03A5A-SE16 originates from a Star CNC lathe and operates together with a Yaskawa Servopack SGDK-050505AEA-V. The customer reported an encoder fault that appeared immedi...



Repair of a Yaskawa SGDH-20AE Servopack with intermittent shutdowns and alarms A.40, A.41 and A.10

Initial Situation and Observed Fault. A Yaskawa SGDH-20AE AC Servopack was received for repair due to intermittent shutdowns during machine operation. The customer reported that the servo drive stopped randomly and then restarted after resetting th...



Repair of a Yaskawa AC Servo Motor SGMPH-15A1A6D with encoder fault and alarm Al.84

Initial situation and fault description. The Yaskawa AC Servo Motor SGMPH-15A1A6D was delivered from a machine tool after the axis of the machine could no longer be enabled. When the servo drive was switched on, the alarm Al.84 appeared immediately...



Mitsubishi MDS-DH-SP-200 spindle drive: alarm 3D after runtime due to impaired cooling

Initial situation and fault pattern. A Mitsubishi spindle drive unit type MDS-DH-SP-200 arrived in the workshop with an intermittent fault. In the machine, the front display showed code 3D, but only after a certain machining time. The display alter...