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CURRENT BLOG POSTS


Mitsubishi AC Servo Motor HF-SP2024JKW04 with sporadic communication alarm caused by contaminated feedback system and advanced bearing damage

Initial situation and fault pattern. A Mitsubishi AC servo motor HF-SP2024JKW04, operated on a Mitsubishi MDS-DH-V2-1010 drive, was delivered for inspection. During operation, a communication alarm occurred repeatedly. The fault pattern was not per...



Repair of a Yaskawa SGDB-44ADG AC Servopack with alarm A.40 after enable

Initial situation and fault pattern. In this repair case, a Yaskawa AC Servopack SGDB-44ADG was received. The unit displayed alarm A.40 after the axis enable was activated. According to the customer’s description, the fault occurred directly when...



Repair of a Yaskawa UAASKB-11LYA11 Spindle Motor with Bearing Failure and Encoder Damage

Initial situation and fault pattern In this repair case, a Yaskawa AC Spindle Motor UAASKB-11LYA11 with encoder UTMSI-10AAGAZA was delivered to our workshop. According to the customer, problems had occurred in the spindle drive. In addition, it was...



Repair of a Yaskawa SGMAH-03DAA61D-OY with Sporadic Alarm A.b1 on the SGDH-05DE

Initial Situation and Fault Pattern. A sporadic alarm A.b1 occurred on an older CNC milling machine. The fault was irregular and therefore particularly critical from a diagnostic perspective. At first, a cable problem in the drag chain was suspecte...




Repair of a Yaskawa AC servo motor SGMP-02AWYR12 with brake lining debris inside the motor and feedback failure

Initial situation and fault pattern. The AC servo motor SGMP-02AWYR12 arrived from a Yaskawa robot in which the holding brake operates very frequently. The operator noticed that the axis no longer holds cleanly and motion became unstable. Shortly a...



Mitsubishi MR-S12-80B-Z33 servo drive with alarm A.17 on enable, cause in the power board after improper pre repair

Initial situation and fault pattern. A Mitsubishi MR-S12-80B-Z33 servo drive from a 2 axis application with L axis and M axis was delivered. The fault occurred reproducibly directly on enable. As soon as Servo ON was commanded, alarm A.17 appeared ...



Mitsubishi MDS-DH2-V2-8080 servo drive with no response, frozen LED display, and excessively loud fan operation

Initial situation and fault symptom. A Mitsubishi Servo Drive Unit MDS-DH2-V2-8080 from a CNC drive environment was delivered. During the functional test, the unit showed no expected response. The front LED display appeared frozen, without a plausi...



Preventive overhaul of a Yaskawa AC servo motor SGMM-B5SF13 with encoder UTOPI-20ANS due to unstable running behavior

Initial situation and fault symptoms The examined servo motor is a Yaskawa AC servo motor from the SGMM series with the model designation SGMM-B5SF13. A position feedback device type UTOPI-20ANS encoder is installed in this motor. The motor operate...



Repair of a Sanmei QT-002AXE-ST Servo Drive with Thermal Power Stage Failure

Initial situation and fault symptoms. The servo drive Sanmei QT-002AXE-ST was received in the workshop from a CNC Swiss-type lathe machine. These drives are frequently used in Star machines and control feed axes or auxiliary functions. The opera...