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CURRENT BLOG POSTS


Repair of a Yaskawa SGMP-15V316CT (1500 W) with brake failure and overload on SGDB-15ADG

Repair of a Yaskawa SGMP-15V316CT (1.5 kW) with defective holding brake and overload on SGDB-15ADG The motor was sent in with the customer’s report that even after replacing the servopack the axis immediately triggered an overload condition.The c...



Repair of a Mitsubishi MDS-B-SPJX2-22 Spindle DriveUnit

Initial Condition. The received MDS-B-SPJX2-22 spindle module shut down immediately after machine power up with alarm 10 undervoltage. The customer reported that the machine sometimes started without issues, while on other days the module stopped i...



Repair of a Yaskawa SGDM-04ADA-V Servopack with Alarm A.10

Initial Situation. The Yaskawa SGDM-04ADA-V was sent in with alarm A.10. According to the customer the alarm appeared when main power was applied together with the Servo ON signal. During our first test this behavior was reproduced instantly. When ...



Repair of a Yaskawa SGMG-44A2AAG with Encoder Failure and Overload on SGDB-30VDY1

Initial Situation. The customer sent a Yaskawa SGMG-44A2AAG motor together with the matching SGDB-30VDY1 servo amplifier. The axis triggered an overload alarm at irregular intervals. The machine frequently stopped during operation without showing a...



Repair of a Mitsubishi MDS-A-CR-55 Power Supply Unit with Rush Circuit Failures and Overheating

A long standing customer reported recurring fault messages on his older machine equipped with a MELDAS 500 control system. The machine stopped sporadically during the power up sequence or shortly after servo ON. The codes 65 rush relay error and 6C ma...



Repair of a Mitsubishi MR-J2S-40A AC Servo Drive Unit with AL.24 Main circuit error

The MR-J2S-40A arrived in our workshop with the fault that the servo amplifier triggered alarm AL.24 immediately after the main circuit was energized. AL.24 is one of the decisive protective alarms in the MR-J2S series and clearly indicates a ground f...



Repair of a Fanuc A06B-6134-H203#A Spindle- Servo Drive Unit with Spindle Error 31

A machine operator reported that his production process increasingly suffered from spindle failures. The spindle tried to start, produced a deep humming noise and aborted after a few seconds with alarm 31, shortly followed by 9031. The L and M axes we...



Complete Overhaul of Mitsubishi Motors HF-H54S-A51 and HF-H104S-A51

A long-standing industrial customer faced an important decision. The machine tool he had relied on for more than fifteen years was showing increasing signs of aging. More and more often, the CNC reported axis and servo faults; sometimes the errors dis...



Repair and Re-Engineering of a Tamagawa OAER5K-1X-3-8-108 Encoder

Challenge at Our Customer in Greece. Approximately two years ago we began working intensively on the Tamagawa encoder series OAER5K-1X-3-8-108. The trigger was a major industrial customer from Greece whose machines were repeatedly shutting down bec...



Repair of a Mitsubishi HF-H204S Servo Motor with Encoder Failure OSA105S5 From a Traub Machine

The motor was sent to us because it repeatedly failed during machining and the MDS-DH-V1-80 displayed overload alarms. The customer described that the machine sometimes ran normally for hours, but during demanding programs or increased cutting volumes...